CNC Turning – Boyer Machine & Tool

Complex Aluminum Suspension Part Milled in One Setup

Kevin Yaney — Fri, 14 Aug 2026 17:39:17 +0000

A truck manufacturer needed an aluminum component for a suspension system assembly. The part had a complex geometry that called for precise milling in order for the tight specifications to be met.

Boyer specializes in complicated parts that hold close tolerances. This part was milled in one setup and required multi-axis milling and turning. The part necessitated tight profile controls. This was accomplished with C-axis contouring to both the outside and inside profile of the part. Since the part was to fit into an assembly with other parts, the edges were chamfered at 45 degrees to take off the sharp edges and ensure a smooth fit.

In order to produce intricate parts in one setup, Boyer puts an emphasis on three critical operational pillars. First, they have the expertise to mill difficult designs. Their machine operators are skilled craftsmen with decades of experience and they have the technology to machine elaborate components from all kinds of metals and plastics. Second, their quality control lab tests the tolerances on each piece that is fabricated at Boyer. This thorough testing reduces waste and ensures the print specifications are met. Third, they put an emphasis on efficiency. That requires a production plan before the machine is turned on to eliminate waste and reduce downtime. It also eliminates the need to change the part over for multiple setups. This has led to a 98 percent on-time delivery of parts.

In this case, the customer received their suspension component on time and milled precisely to design. When you need a complex part manufactured, contact Boyer, where quality is standard.

Tiny Aeronautics Component Produced with Multi-axis Swiss Machining

Kevin Yaney — Mon, 12 Jan 2026 21:05:43 +0000

An aeronautics manufacturer was in need of a tiny stainless steel component. The part had an intricate design with a hexagon head and a tapered lip, a hole centered through the neck and a recessed base that needed to fit snugly with an adjoining part.

This stainless steel part was perfect for Boyer’s Swiss machining services. Boyer has the capability to machine multi-axis small parts with complex geometries. They also have the expertise to understand the metallurgical nature of the materials they are machining – 304 stainless steel in this situation. That expertise avoids delays and waste.

Boyer also has an extensive quality lab to ensure that rigid design specifications are met. Parts are inspected, tested and documented during the machining process. In this case, that included both the fit and finish of the part. This component was machined in one setup, inspected and cleaned before delivery.

If you are designing small metal or plastic parts, Boyer has the machining capabilities and expertise to produce the most complex parts. Their standard of quality and on-time delivery record makes Boyer the preferred machine shop for tiny, complex parts.

Cosmetically-critical Inconel Part

Kevin Yaney — Tue, 30 Dec 2025 19:14:40 +0000

An aeronautics manufacturer was in need of a part milled from Inconel. The part was a cylinder designed with a very thin wall and an intricate lip that had a channel to accommodate a separate fitting and a thicker tongue to lock it in place. The part was cosmetically critical and had to be produced without any marks or marring.

Complex nickel superalloys, such as Inconel, are used in high stress and high heat applications because of their superior tensile strength. It has excellent corrosion resistance, which makes it a preferred material for aeronautic applications where the parts are exposed to harsh ambient conditions. However, Inconel is difficult to machine. Many machine shops would refuse to mill this kind of project. However, Boyer specializes in machining intricate metals and plastics. All machining and milling services are performed in-house to ensure quality control of each part. Parts go through rigid quality testing and documentation during production.

The aesthetics of this part were also critical. Each part had to be finished without any marks, including fingerprints or smudges. Boyer has the expertise and machinery to accommodate requests for cosmetically-critical and clean parts.

If you are in need of the machining of intricate parts fabricated from complex metals, or if you need an enhanced finish for your parts, contact Boyer, where quality is standard.

Complex 316 Stainless Steel Part Produced in One Setup

Kevin Yaney — Tue, 18 Nov 2025 21:12:31 +0000

A manufacturer was in need of a 316 stainless steel part that worked in a fluid control machine. The part was complex, with multiple channels and counterbores. The tolerances were very tight.

Boyer Machine specializes in machining complicated and detailed metal parts to their print specifications. In this case, Boyer machined this fluid control part in one setup. That eliminated two crucial problems: waste and extended delivery time. By turning the part in one setup, they were able to maintain close quality control tolerances and reduce wasted parts. They also sped up production time by getting rid of numerous setups to perform multiple tasks. Boyer takes pride in their on-time delivery. That is accomplished with state-of-the-art equipment that can handle milling multi-axis parts made with complex metals and the expertise of the craftsmen who make up our workforce. All parts also go through rigorous quality control inspections to ensure they are built to specifications, then cleaned before being packaged and delivered.

For more information on machining complex parts with tight engineering requirements, contact Boyer, where quality is standard.

Machine Turning

Boyer Web Manager — Wed, 16 Aug 2023 20:34:03 +0000

Early turning techniques date back to ancient civilizations, where artisans manually shaped materials like wood and metal using hand tools.

The industrial revolution in the 18th and 19th centuries introduced powered lathes that improved turning efficiency and precision.

Emergence of Numerical Control (NC)

In the mid-20th century, the concept of Numerical Control (NC) was developed, allowing machines to be controlled through a set of numerical instructions.

The development of punched tape and early computer systems facilitated the automation of machine tool operations.

In the late 1940s and early 1950s, the first CNC (Computerized Numerical Control )machines were developed, combining NC technology with early computers. John T. Parsons and Frank L. Stulen are credited with building the first CNC machine, which used punched cards to control its movements.

Machine turning has revolutionized the manufacturing industry since it was first introduced in 1952 in the form of the Cincinnati Milacron Hydrotel.

Throughout the latter half of the 20th century,turning technology continued to evolve rapidly, incorporating more powerful computers and software.

CNC turning machines became more accessible and widespread, revolutionizing the manufacturing industry with their precision, repeatability, and efficiency.

Modern Machine Turning

In the 21st century, CNC turning has become an integral part of modern manufacturing processes.

Advancements in robotics, artificial intelligence, and real-time monitoring have further enhanced CNC turning capabilities, making it a crucial component of the Industry 4.0 revolution.

What Can Boyer Do?

Boyer Machine & Tool Co., Inc.’s investment in an all-CNC turning process offers our customers a high-quality source for custom precision parts. We can also manufacture custom manufactures industrial parts with our CNC Milling processes..