A manufacturer was in need of an industrial steel component. The part was geometrically complicated. It was designed with a 10-point star with cutaway flutes and a threaded center hole. It had very tight dimensional tolerances.
Boyer specializes in machining metal and plastic parts with difficult geometric dimensions. In this case, the part required multi-axis Swiss machining. That included both turning the part and milling it. Due to the complexities of the part, many CNC machine shops would use multiple setups to mill it. But to achieve the engineering fit required, Boyer machined the part in one setup despite the complicated form of the component. Since every new setup takes more time and wastes parts, Boyer uses its expertise in Swiss machining to produce complex parts with minimal waste and keen attention to detail in the design. Small, but critical tolerances are achieved with proven process and procedure milling techniques developed over the years at Boyer. We also have a state-of-the-art quality lab that inspects parts during production.
Boyer also specializes in high-end surface finishing. That was also important in this case. These parts were ultrasonically cleaned before being securely packaged and shipped to the customer.
Boyer’s single setup helps speed up the production process without compromising quality. If you are in need of complex metal or plastic components, contact Boyer, where quality is standard.