A truck manufacturer needed an aluminum component for a suspension system assembly. The part had a complex geometry that called for precise milling in order for the tight specifications to be met.
Boyer specializes in complicated parts that hold close tolerances. This part was milled in one setup and required multi-axis milling and turning. The part necessitated tight profile controls. This was accomplished with C-axis contouring to both the outside and inside profile of the part. Since the part was to fit into an assembly with other parts, the edges were chamfered at 45 degrees to take off the sharp edges and ensure a smooth fit.
In order to produce intricate parts in one setup, Boyer puts an emphasis on three critical operational pillars. First, they have the expertise to mill difficult designs. Their machine operators are skilled craftsmen with decades of experience and they have the technology to machine elaborate components from all kinds of metals and plastics. Second, their quality control lab tests the tolerances on each piece that is fabricated at Boyer. This thorough testing reduces waste and ensures the print specifications are met. Third, they put an emphasis on efficiency. That requires a production plan before the machine is turned on to eliminate waste and reduce downtime. It also eliminates the need to change the part over for multiple setups. This has led to a 98 percent on-time delivery of parts.
In this case, the customer received their suspension component on time and milled precisely to design. When you need a complex part manufactured, contact Boyer, where quality is standard.
